I'm using the MKI damaged prod to experiment and improve the mounting to allow more of a shoot through, with the prod mounted a little higher.
I don't want to risk making a mount that is fine at 80# but explodes when it's tried at 100# especially with the cut out extended down to allow for fletchings.
While making this mount I used the aluminium angle (4x2") up the other way with the 4" as the vertical, this meant the bottom, horizontal leg was too short... I thought I'd try some of that aluminium brazing rod which melts at 300 C (ordered on Ebay)
I could have bought larger angle, or I could have asked my mate Mick the blacksmith to weld it for me, but it's much more fun to try new stuff and where possible do it myself. After all I could buy a whole crossbow for a hundred quid!
. It has worked pretty well, no flux no messing, just a propane torch. the initial try out wasn't all that strong as I'd prepared the joint as you would for a weld. I then read the instructions which said for a butt weld, tin both surfaces and then sweat the parts together, like soldering rather than welding. That worked well, although with hind sight I'd have gone for the slightly harder 400C rods. We'll see how it hold up in use.
Please note :- Any resemblance to an early radio set is purely coincidental !
Update:- It performs better but there are still teething troubles. With the vertical section longer, there is more leverage and the mount has bent forwards slightly, it hasn't helped that I've narrowed the horizontal bit that runs underneath, it looks better but is weaker.
There are plenty of solutions, I could go up to 3/8" thick material or I might add side pieces which can be made from some of the scraps I have.
I did phone Mick the Blacksmith to see
if he could weld in a couple of bracing fillets, but he doesn't have the kit to weld Ali' , no matter, I'm not stuck yet!
See additional brackets in pics:-